Difference between production planning and production control ppt. (PPT) An Introduction to Manufacturing Planning and Control MPC 2022-11-02

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Production planning and production control are two important aspects of managing a manufacturing or production process. While both are concerned with the efficient and effective use of resources to produce goods or services, there are some key differences between the two.

Production planning is the process of determining what needs to be produced, when it needs to be produced, and how it will be produced. This includes identifying the materials, equipment, and labor required, as well as determining the order in which tasks will be completed. The goal of production planning is to ensure that production is efficient and that resources are used in the most cost-effective manner possible.

On the other hand, production control is the process of managing the actual production process in order to meet the plans and goals established during the production planning stage. This includes monitoring the progress of production, making adjustments as needed to ensure that production stays on track, and identifying and solving any problems that arise. The goal of production control is to ensure that production meets the desired quality standards, is completed on time, and is done in a cost-effective manner.

One key difference between production planning and production control is the level of detail involved. Production planning is more strategic and focuses on the big picture, while production control is more tactical and focuses on the day-to-day management of the production process.

Another difference is the time frame. Production planning is typically done on a longer-term basis, while production control is concerned with the short-term management of the production process.

In summary, production planning is the process of determining what needs to be produced and how it will be produced, while production control is the process of managing the actual production process to ensure that it meets the goals and plans established during the production planning stage. Both are essential for the efficient and effective production of goods and services.

Difference between Production Plan and Production Control

difference between production planning and production control ppt

So every time large number of calculations has to be done. If there is no linear correlation or a weak linear correlation, r is close to 0. Loading Here is where the execution of the scheduling and routing takes place. Dispatching This is where the real work begins and the implementation of the plans are made into real-life production. Planning of the system is done by the production managers by forecasting aggregate demand, and it helps to design or redesign processes to keep pace with the demand. All the forecasting tools hold good for production forecasting. Input the total number of level and information of each item bill of materials.

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(PPT) An Introduction to Manufacturing Planning and Control MPC

difference between production planning and production control ppt

Demand forecasting is also necessary to control the system as it helps to control inventory, production, manpower and total costs. Loading This is when the execution of the scheduling and the routing occurs. Scheduling of job can be more effective once we are able to forecast demand accurately. Production control uses different control techniques to reach optimum performance from the production system to achieve throughput targets. This entire workflow is a long process and needs careful attention at each step.

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What is Production Planning and Control?

difference between production planning and production control ppt

Adjustments in case of any deviation can be made during production control. Workloads are maintained and any rectification is made on these correction rounds. In software algorithm structure has been used to declare the variables of each item item ID, item name, inventory level, lead time, number of item needed for each upper item, upper item ID, Number of lower item etc. Scheduling This stage is to determine the time required around the process, machines, and resource to complete a particular task, activity, or step. Hence need of scientific approach and mathematical modelling of process is there. Find the sum of the x - values. The production process harbors a long line of activities including procurement of raw materials, utilization of resources and their allocation in order to produce the semi-finished product.

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Production Planning and Control (PPC)

difference between production planning and production control ppt

The test will reveal the nature of the job and how much faster you can as a project manager can enable the process to go beyond its current capacity. Each operation is conducted as per the plan, schedule, and shortest possible route for the product to come alive. Scheduling assists in creating a timetable and routing production tasks. Inspection Timely audits and inspection bouts need to be conducted to ensure that everything under the production scanner was adhering to quality standards and maintaining overall quality of the product. The load at each routing point and start-end of an activity or operation are checked for resource help and support. What has already been done is compared to an ideal scenario and simulations are made based on them.

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difference between production planning and production control ppt

This is also a control function, which ensures that plan objectives are met by the production department. The framework enables planning and execution over a range of areas, from flow to project-based manufacturing and distribution from suppliers to customers. This paper presents a framework integrating various modules in both systems, for planning, control and execution of materials, resources and operations. Loading work timetables are created for an operator or machine according to the plan. .

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difference between production planning and production control ppt

The methodology used in developing the proposed MRP software adopts the following components namely a Problem analysis b Software algorithm c Software input d Software output. Phases of Production Planning and Control There are several basic phases of production planning and control. A smooth flowing production line will be your measure of success and the product with high levels of quality will be your attainable target. The forecasting procedure presently followed is manual. It enhances planning, control and execution, and simplifies the vendor follow-up system by integrating supplier components into the integrated network.

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difference between production planning and production control ppt

Planning will involve performing tasks at the right time and under the right circumstance and environment. Dispatching This is the stage when the real work starts and the actual implementation of the plans that were made are put into production. ADVERTISEMENTS: Planning involves the decision on how the production is to be carried out. If a specific final item named " A " for a manufacturing firm. You have decided on the type of business you want to run and you also have the location and the entire setup planned. Online information regarding the inventory status cannot be observed. Show the final inventory level of all items.


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difference between production planning and production control ppt

Methods, tools, machinery, and techniques are employed to make the process of production a completely unhindered one. The data can be represented by the ordered pairs x, y where x is the independent or explanatory variable , and y is the dependent or response variable. A long-term view of production planning is necessary to fully optimize the production flow. Square each x - value and find the sum. The entire operation is carefully planned and designed, and their path and sequential order is established and agreed upon. During this stage, you will have production orders issued to be the operations and to fuel the onward movement on the production line. At this stage, you will also be looking at the type of production system you require for your business to be successful.

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difference between production planning and production control ppt

Similarly, using long-run estimates, capacity planning is also done to decide about expansion of capacity. The load at each of the routing points and the start-end of an operation or activity are checked for resources support and help. You have hired a few hands to get you through the managerial aspects of your business and you are leading down that road pretty well. If x and y have a strong positive linear correlation, r is close to 1. Production planning has been discussed in detail in this chapter. Component traceability and procurement has special challenges in the electronics industry that require diligent planning. The whole operation is planned and designed carefully, and the pat and sequential order is determined and agreed on.

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difference between production planning and production control ppt

To take an example, what should be the degree of automation semi-automated or fully automated , types of production facilities assembly line, job-shop or intermittent , etc. Some organizations also use technological and economic forecasts to combine with their demand forecasts for achieving accuracy in their decisions. Such forecasts are usually done by retaining experts, and these will not be within the purview of our discussion. All along the production line you have activities and introductions that bring out a certain value in the process. A correlation is a relationship between two variables. The end goal is the most efficient and profitable production possible.

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